简介:Multiphaseflowcontrolwithelectromagneticbraking(EMBr)iswidelyusedinthecontinuouscastingofsteelslabs.Thebasicaimoftheflowcontrolsystemoftheprocessistodelivermoltensteelfromtheladlethroughthetundish,uppertundishnozzle,slidegate,andsubmergedentrynozzleintothemoldregionwithminimaldefects.Thisrequirestheoptimizationofturbulencelevelsatameniscustoavoidbothanexcessivelyfastflow(whichcreateshighfluctuationsofthemeniscuslevelinadditiontoslagentrapment,surfacenonuniformities,andsurfacedefects)andinsufficientslowflow(whichleadstomeniscussolidification,inadequatefluxinfiltration,andsurfacedefects).Inthisstudy,aEulerian-LagrangianapproachisusedtoinvestigatetheeffectsofEMBrandArbubbleinjectiononthesurfaceflowvelocity.TheresultsshowthathighArinjectionratescanleadtoanincreaseinsurfacevelocity.
简介:TheNo.3slabcaster,whichmainlyprovidesslabstothe5000mmplatemillatBaosteel,wasputintoproductioninDecember,2004.Thesizeofthebiggestslabproducedbythiscasteris2300mminwidthand300mminthickness.Thedesignedoutputofthecasteris2.3Mt/a.Slabsurfacelongitudinalcrackdefects,whichwererelatedtotheheatfluxofthemold,frequentlyoccurredintheearlystageofthestartupofthecaster.Asmildcoolingpowderisbeneficialtotheuniformityoftheshellofinitialslabs,theconcentrationofstressisreduced,andthelongitudinalcrackingonthesurfaceisavoided.Thisstudyevaluatestheperformanceofseveralkindsofpowder,andtheresultsshowthatmoldpowderofhighbasicity,highcrystallizationproportionandlowheatfluxistothebenefitofthereductionofthelongitudinalcracksonthesurfaceandthedefectsofslabs.
简介:Throughphysicalmodelingandnumericalsimulation,theflowfieldinaslabcontinuouscastingmoldwithelectromagneticstirringismeasuredunderdifferentcastingparametersandstirringcurrents.Toqualitativelyevaluatetheflowfieldinthemold,twoindexes,i.e.,moldfluxentrapmentandvelocityuniformity,areproposed.Basedonthesetwoindexes,someoptimizedstirringparametersunderdifferentcastingconditionscanbedetermined.
简介:Fluorineinmoldpowderisknownasharmfultohumanhealthandtheenvironment.Beingtheadvocateofgreenproduction,Baosteeldevelopedanenvironmentallyfriendlymoldpowderwithoutfluorine.Themainproblemoffluorine-freefluxfilmissmallheatresistanceandthustheheattransferintensityofthemoldistoolarge,whichtosomeextenthinderstheincreaseofthecastingspeed.Withtheheatflowsimulationequipment,controllingprecipitationofcrystalinfluxandsolidificationtemperatureproperly,fluorine-freemoldpowderforlowcarbonsteel,whichsubstitutesFwithB2O3,wassuccessfullydevelopedandappliedinindustrialproduction.Theproductionresultsshowthat,byusingboronicfluorine-freemoldpowder,theboronincrementinmoltensteelislessthan1.3ppmforconventionalaluminiumkilledlowcarbonsteel.
简介:Thermalbehaviorofthesolidifyingshellincontinuouscastingmoldisveryimportanttofinalsteelproducts.Inthepresentwork,onetwo-dimensiontransientthermal-mechanicalfiniteelementmodelwasdevelopedtosimulatethethermalbehaviorofperitecticsteelsolidifyinginslabcontinuouscastingmoldbyusingthesequentialcouplingmethod.Inthismodel,thesteelphysicalpropertiesathightemperaturewasgottenfromthemicro-segregationmodelwithδ/γtransformationinmushyzone,andtheheatfluxwasobtainedaccordingtothedisplacementbetweenthesurfaceofsolidifyingshellandthehotfaceofmoldassolidificationcontraction,theliquid-solidstructureanddistributionofmoldflux,andthetemperaturedistributionofslabsurfaceandmoldhotface,inaddition,therate-dependentelastic-viscoplasticconstitutiveequationwasappliedtoaccountfortheevolutionofshellstressinthemold.Withthismodel,thevariationcharacteristicsofsurfacetemperature,heatflux,andgrowthofthesolidifyingshellcorner,aswellasthethicknessdistributionoftheliquidflux,solidifiedflux,airgapandthecorrespondingthermalresistanceweredescribed.
简介:Thisstudyestablishedathree-dimensionalmathematicalmodeltodeterminethefluidflowinaslabcontinuouscastingmoldunderanelectromagneticstirringforce.Theflowstructureanddistributionwerestudiedwithrespecttodifferentcontinuouscastingparametersandstirringcurrent.Basedonthecalculationresults,themoldfluxentrapmentindexinfreesurfaceandvelocityuniformityindexwereusedtoevaluatetheflowfieldinthemold.Thetheoreticalbasisfortheoptimizationoftheflowfieldstructurewasprovided.Thestudyalsosuggestedanoptimizationmethodforelectromagneticstirringparameters.
简介:Aphysicalmodelwithmercuryasanalogwasdevelopedtoinvestigatetheinfluencesofelectromagneticstirring(EMS)onflowfieldinslabcontinuouscastingwhenthesubmergedentrynozzle(SEN)wascloggedwithdifferentcloggingrates(0,10%,25%,and50%).TheflowfieldinmoldunderdifferentEMScurrents(0,40A,and60A)wasmeasuredbyanultrasonicDopplervelocimeter.Theresultsprovedthattheflowfieldinthemoldwasatypicaldoublerollstructureundernon-cloggingSEN.AstheSENcloggingrateincreased,theflowfieldstructurewastransformedfromadoublerolltoasymmetryflow.Whenthecloggingratereached50%,theupcirculationdisappearedonthecloggedside.Thezoneunderthemeniscusnearthenarrowfacewasanon-flowingarea.EMScouldcorrectbiasflowcausedbySENcloggingandimprovethesymmetryoftheflowfieldduringSENclogging.
简介:Bymeansofthenumericalsimulationmethod,themathematicalmodelofinclusionsmovementinthemoldisestablishedundertheconditionofausteniticandferriticstainlesssteelslabproduction.Accordingtothesimulationresults,themainzonesforinclusionparticlesaccumulationwerefoundandmanyfactorsthataffectedfloating-upprobabilityofinclusionparticleswereidentified.Thesefactorsincludetheinclusionparticlesize,thecastingspeedandtheslabwidth,etc.Itisbelievedthattheinclusionparticlesizeisthekeyoneamongthesefactors.
简介:以EM223-16/16-DC.RLY模块元件级的维修实例,阐述了此模块的工作机制,并且通过抄板,将完整的电路图绘制下来,以便各位同行相互学习和交流。