学科分类
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253 个结果
  • 简介:Multiphaseflowcontrolwithelectromagneticbraking(EMBr)iswidelyusedinthecontinuouscastingofsteelslabs.Thebasicaimoftheflowcontrolsystemoftheprocessistodelivermoltensteelfromtheladlethroughthetundish,uppertundishnozzle,slidegate,andsubmergedentrynozzleintothemoldregionwithminimaldefects.Thisrequirestheoptimizationofturbulencelevelsatameniscustoavoidbothanexcessivelyfastflow(whichcreateshighfluctuationsofthemeniscuslevelinadditiontoslagentrapment,surfacenonuniformities,andsurfacedefects)andinsufficientslowflow(whichleadstomeniscussolidification,inadequatefluxinfiltration,andsurfacedefects).Inthisstudy,aEulerian-LagrangianapproachisusedtoinvestigatetheeffectsofEMBrandArbubbleinjectiononthesurfaceflowvelocity.TheresultsshowthathighArinjectionratescanleadtoanincreaseinsurfacevelocity.

  • 标签: 电磁制动 流体流动 欧拉-拉格朗日方法 表面缺陷 中间包水口 动模
  • 简介:TheNo.3slabcaster,whichmainlyprovidesslabstothe5000mmplatemillatBaosteel,wasputintoproductioninDecember,2004.Thesizeofthebiggestslabproducedbythiscasteris2300mminwidthand300mminthickness.Thedesignedoutputofthecasteris2.3Mt/a.Slabsurfacelongitudinalcrackdefects,whichwererelatedtotheheatfluxofthemold,frequentlyoccurredintheearlystageofthestartupofthecaster.Asmildcoolingpowderisbeneficialtotheuniformityoftheshellofinitialslabs,theconcentrationofstressisreduced,andthelongitudinalcrackingonthesurfaceisavoided.Thisstudyevaluatestheperformanceofseveralkindsofpowder,andtheresultsshowthatmoldpowderofhighbasicity,highcrystallizationproportionandlowheatfluxistothebenefitofthereductionofthelongitudinalcracksonthesurfaceandthedefectsofslabs.

  • 标签: 连铸板坯 性能 模具 板坯连铸机 评价 裂纹缺陷
  • 简介:Throughphysicalmodelingandnumericalsimulation,theflowfieldinaslabcontinuouscastingmoldwithelectromagneticstirringismeasuredunderdifferentcastingparametersandstirringcurrents.Toqualitativelyevaluatetheflowfieldinthemold,twoindexes,i.e.,moldfluxentrapmentandvelocityuniformity,areproposed.Basedonthesetwoindexes,someoptimizedstirringparametersunderdifferentcastingconditionscanbedetermined.

  • 标签: 结晶器电磁搅拌 数值模拟 物理模拟 板坯连铸 铸造工艺参数 连铸结晶器
  • 简介:Fluorineinmoldpowderisknownasharmfultohumanhealthandtheenvironment.Beingtheadvocateofgreenproduction,Baosteeldevelopedanenvironmentallyfriendlymoldpowderwithoutfluorine.Themainproblemoffluorine-freefluxfilmissmallheatresistanceandthustheheattransferintensityofthemoldistoolarge,whichtosomeextenthinderstheincreaseofthecastingspeed.Withtheheatflowsimulationequipment,controllingprecipitationofcrystalinfluxandsolidificationtemperatureproperly,fluorine-freemoldpowderforlowcarbonsteel,whichsubstitutesFwithB2O3,wassuccessfullydevelopedandappliedinindustrialproduction.Theproductionresultsshowthat,byusingboronicfluorine-freemoldpowder,theboronincrementinmoltensteelislessthan1.3ppmforconventionalaluminiumkilledlowcarbonsteel.

  • 标签: 结晶器保护渣 无氟保护渣 低碳钢 开发 应用 绿色生产
  • 简介:Thermalbehaviorofthesolidifyingshellincontinuouscastingmoldisveryimportanttofinalsteelproducts.Inthepresentwork,onetwo-dimensiontransientthermal-mechanicalfiniteelementmodelwasdevelopedtosimulatethethermalbehaviorofperitecticsteelsolidifyinginslabcontinuouscastingmoldbyusingthesequentialcouplingmethod.Inthismodel,thesteelphysicalpropertiesathightemperaturewasgottenfromthemicro-segregationmodelwithδ/γtransformationinmushyzone,andtheheatfluxwasobtainedaccordingtothedisplacementbetweenthesurfaceofsolidifyingshellandthehotfaceofmoldassolidificationcontraction,theliquid-solidstructureanddistributionofmoldflux,andthetemperaturedistributionofslabsurfaceandmoldhotface,inaddition,therate-dependentelastic-viscoplasticconstitutiveequationwasappliedtoaccountfortheevolutionofshellstressinthemold.Withthismodel,thevariationcharacteristicsofsurfacetemperature,heatflux,andgrowthofthesolidifyingshellcorner,aswellasthethicknessdistributionoftheliquidflux,solidifiedflux,airgapandthecorrespondingthermalresistanceweredescribed.

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  • 简介:Thisstudyestablishedathree-dimensionalmathematicalmodeltodeterminethefluidflowinaslabcontinuouscastingmoldunderanelectromagneticstirringforce.Theflowstructureanddistributionwerestudiedwithrespecttodifferentcontinuouscastingparametersandstirringcurrent.Basedonthecalculationresults,themoldfluxentrapmentindexinfreesurfaceandvelocityuniformityindexwereusedtoevaluatetheflowfieldinthemold.Thetheoreticalbasisfortheoptimizationoftheflowfieldstructurewasprovided.Thestudyalsosuggestedanoptimizationmethodforelectromagneticstirringparameters.

  • 标签: 连铸结晶器 电磁搅拌 流体流动 数值模拟 板坯 数学模型
  • 简介:Aphysicalmodelwithmercuryasanalogwasdevelopedtoinvestigatetheinfluencesofelectromagneticstirring(EMS)onflowfieldinslabcontinuouscastingwhenthesubmergedentrynozzle(SEN)wascloggedwithdifferentcloggingrates(0,10%,25%,and50%).TheflowfieldinmoldunderdifferentEMScurrents(0,40A,and60A)wasmeasuredbyanultrasonicDopplervelocimeter.Theresultsprovedthattheflowfieldinthemoldwasatypicaldoublerollstructureundernon-cloggingSEN.AstheSENcloggingrateincreased,theflowfieldstructurewastransformedfromadoublerolltoasymmetryflow.Whenthecloggingratereached50%,theupcirculationdisappearedonthecloggedside.Thezoneunderthemeniscusnearthenarrowfacewasanon-flowingarea.EMScouldcorrectbiasflowcausedbySENcloggingandimprovethesymmetryoftheflowfieldduringSENclogging.

  • 标签: 浸入式水口 水口堵塞 电磁搅拌 内流场 下模 多普勒测速仪
  • 简介:Bymeansofthenumericalsimulationmethod,themathematicalmodelofinclusionsmovementinthemoldisestablishedundertheconditionofausteniticandferriticstainlesssteelslabproduction.Accordingtothesimulationresults,themainzonesforinclusionparticlesaccumulationwerefoundandmanyfactorsthataffectedfloating-upprobabilityofinclusionparticleswereidentified.Thesefactorsincludetheinclusionparticlesize,thecastingspeedandtheslabwidth,etc.Itisbelievedthattheinclusionparticlesizeisthekeyoneamongthesefactors.

  • 标签: 非金属夹杂物 连铸板坯 数值模拟方法 凝固 数学模型 生产条件
  • 简介:以EM223-16/16-DC.RLY模块元件级的维修实例,阐述了此模块的工作机制,并且通过抄板,将完整的电路绘制下来,以便各位同行相互学习和交流。

  • 标签: EM223-16/16-DC.RLY 电路原理 维修实例 S7-200
  • 简介:我公司与北钢总院于1997年12月签订了关于合作开发16Mn微合金钢协议,主要目的在于通过铌微合金化改善16Mn钢的力学性能,提高16Mn钢板的性能合格率,以16Mnq桥梁钢作为研究开发的目标。

  • 标签: 铌微合金化钢 晶粒细化 力学性能 轧制 试制 桥梁钢
  • 简介:针对16MnR冷弯裂断,指出轧制温度偏高,取样不规范是造成冷弯裂断的主要原因,提出整改措施。

  • 标签: 16MnR 冷弯裂断 控轧控冷 取样
  • 简介:受原燃料市场以及销售市场影响,鄂钢面临前所未有的压力,因此降低生铁成本成为高炉生产的主要任务。6高炉通过采用降低矿石成本、降低高炉燃料比等措施,不断探寻低成本冶炼的方法。

  • 标签: 价格 炉料结构 煤气利用率 成本
  • 简介:1996年12月31日我厂2高炉停炉大修。炉容仍为300m~3,由原来10个风口改为12个风口。炉底、炉缸采用自焙炭砖——陶瓷砌体,水冷炉底、水冷炉喉钢砖。设计顶压60kPa,料车由2.5m~3改为2.8m~3。1997年2月25日点火开炉,开炉后两个月内未能

  • 标签: 达产 炉缸 热风炉 高炉开炉 冷炉底 鼓风动能
  • 简介:介绍了5高炉消音器的改造情况,及QP-TX气体排散特效消声器的结构和特点。

  • 标签: 高炉 消音器 噪音 改造
  • 简介:电炉厂将员工分为三类,根据工作性质的不同分别制定考核内容及要求,体现了责、权、利相结合的原则,明确了各岗位员工的工作职责和工作重点,保证了生产、工作目标的实现。

  • 标签: 绩效考核 钢铁工业 分类考核 分层次考核
  • 简介:3高炉通过优化高炉操作,保持合理的煤气流分布,控制稳定的操作炉型,使高炉综合焦比大幅降低,各项经济技术指标得到改善。

  • 标签: 高炉 操作制度 综合焦比
  • 简介:3高炉在原燃料条件日益恶化的情况下,通过多次试验,在超高炉渣碱度操作上取得突破,使高炉稳定顺行,各项技术经济指标得到很大的提高。

  • 标签: 高炉 炉渣 碱度
  • 简介:南钢41800m~3高炉于2014年1月24日点火开炉,高炉投产后顺利达产达效,随着高炉冶炼强度的提高,2016年上半年,铁口区域冒煤气严重,铁口难以维护,同时大量的煤气外泄严重威胁炉前工的人身安全。2016年10月17日计划检修,采取铁口框架内整体浇注技术、铁口及风口区域压浆技术、加强炉外管理和炉内管理、提高炮泥质量等措施,治理效果显著,煤气火逐渐减小。

  • 标签: 高炉 铁口 冒煤气 组合砖
  • 简介:本文通过分析2高炉2段水温差随铁钛的变化情况,提出铁钛的理想控制范围为0.08-0.10%在正常护炉时,2段28^#冷却壁水温差与铁钛无关。

  • 标签: 炼铁 高炉 冷却壁 铁中钛 水温差 炉缸
  • 简介:公司有两个废钢料场,均为露天料场。一是北大桥料场,面积21800m~2,地面未硬化,废钢储存量2.5万吨,二是新区料场,面积为8000m~2,地面已硬化,废钢储存量0.7万吨。废钢(洁净废钢)加工方法均采用氧割枪及吹氧管加工,加工能力低,烧损较大,不能适应公司生产发展需要。随着VAMA汽车板投入生产,洁净废钢需求增加,洁净废钢需求量达到26万吨/年;随着VAMA基板产量增加,洁净废钢加工保供难度越来越大。为满足洁净废钢需求,必须对废钢料场

  • 标签: 吹氧管 废钢加工 储存量 加工方法 汽车板 基板