简介:Thisworkinvestigatedthethermo-gravimetric(TG)changeandexplosionresistanceofultra-lowcementAl2O3-SiO2castablesaddedwith0,5%,10%,15%and20%of≤74μmrawbauxitepowderscontaining72.8%Al2O3,respectively.Thecastableswerepreparedusingwhitefusedaluminaasaggregate,powdersofwhitefusedalumina,fusedmullite,α-Al2O3ultrafines,3%CAcementand5%microsilicaasthematrixportion.TGchangeofthecastableswasinvestigatedbyathermo-gravimetricanalyzerforlargesizespecimen.Whentherawbauxiteadditionislessthan10%,themass-losingbehaviorofthecastablesissimilartothatwithoutrawbauxite,tendingtoreachaconstantmassaround400℃,beforewhichthemass-lossismildandproducinglittledestructiveinfluence.Withmorethan10%rawbauxiteaddition,however,themass-lossincreasessignificantly,andthetemperaturetoreachaconstantmassincreasesto600℃orhigher,unfavorabletostructuralstabilization.Withtherawbauxiteadditionupto20%,nonegativeinfluenceonexplosionresistanceisfound.
简介:SlagcorrosionresistanceofMgOZrO2refractorieswasinvestigatedinthiswork.Theresultsindicatethatinanon-orientedelectricsteelslagsystemwithahighratioofcalciatosilica,theslagresistanceofMgOZrO2refractoriescanbedescribedasfollows:ZrO2reactswithCaOformingcalciumzirconatecompoundwhichstrengthensthematerialandblocksthechanneloftheslaginfiltration;however,inanorientedelectricsteelslagsystemwithahighconcentrationofsilicaandthelowratioofcalciatosilica,theslagcorrosionresistanceofMgOZrO2refractoriesisdifferent;ZrO2reactswithCaOformingthecalciumzirconateandsimultaneouslyonemoreproductC2Saswell;C2Scanimprovecorrosionresistancebyblindingporeandenhancingslagviscosity;therefore,itisexpectedtobethemajorreasonfortheenhancedcorrosionresistanceobservedforMgOZrO2refractories.
简介:Reactionsintereddensezirconia-mullitecompositeswerepreparedbyisostaticallypressingfromzirconflourandreactivealuminawithdifferentproportionsofTiO2andCr2O3additives.Thepressedcompactsweresinteredatdifferentelevatedtemperatureswithvariablesoakingtimes.Microstructuresandphasedevelopmentinthesinteredcompactswereanalysedtoassesstheinfluenceoftheadditivesonthepropertiesofthezirconiamullitecomposite.
简介:ThepaperdescribestheeffectofadditivesAl,Si,SiCandB4ContheexpansionofMgO-ZrO2-Cmaterialafterbeingcoked.TheresultsindicatethatAlandSicannotincreaseitshotandcoldstrength.AlandSiwereoxidizedtoformAl2O3andSiO2respectively,andthenreactedwithCaZrO3orstabilizerinc-ZrO2toformcalciumaluminate,spinel(MA),dicalciumsilicate(C2S)andforsterite(M2S).Meanwhile,α-C2Swastransformedtoγ-C2Sandc-ZrO2tom-ZrO2whentemperaturechanged.AlltheabovereactionsresultedinthedecreaseoftheamountofAl4C3andSiCandtheincreaseinbulkvolume,whichcausedthestructureofMgO-ZrO2-Cmaterialdestroyed.Hence,contrarytotheMgO-Cmaterial,whenaddingAl.andSi,theMgO-ZrO2-Cmaterialwouldbestructurallydeterioratedafterheat-treatmentanditsstrengthandcorrosionresistancedecreased.
简介:Theprinciplesandfeaturesofmicrowavesintering,theapplicationinrefractoriesandsynthesismethodsofZrB2arereviewed.ThesynthesisresultsofZrB2bythermitdeoxidatemethodshowthatproductionpriceofZrB2canbeeffectivelyloweredthroughmicrowavesynthesis.ItwillexpandtheapplicationofZrB2inrefractories.
简介:TherearemanyprocessestoproduceCr2O3fromchrome-ores,DifferentparticlesizerangesofCr2O3powder,finepinmentgradegreenCr2O3andcoarsemetallurgygradeblackCr2O3,aremadebydifferentprocessesinChina,GreenCr2O3assuperfineandadditionandmetallurgygradeblackCr2O3usedtosynthesizeCr2O3graincanbeappliedtorefractories.ItisverydifficultforhighpurityCr2O3tosintertodensificationandTiO2additioniscontributedtodensificationofCr2O3sinteredathightemperature,Cr2O3grainswithrelativedensityof91%-95%aregainedbysinteringCr2O3withTiO2additionandelectrofusingCr2O3rawmaterials.
简介:AkindofZrO2ceramicmaterialforporousmediaburnerwaspreparedbypolymericspongeprocesswithstartingmaterialsofzircon,zirconiapowder,microsilica,andballclay,andbinderofsilicasolthroughreaction-sintering.Theeffectsofmicrosilicaadditiononcoldcrushingstrengthandzirconia/zirconaddingratioonthermalshockresistancewerestudied.Theresultsshowthattheporousmediamaterialhasproperporosity,highstrength,andexcellentthermalshockresistancewhenzirconiaadditionis85%andzirconadditionis5%.Theperformanceindexesare:porosity82%,coldcrushingstrength3.1MPa,thermalshockresistancemorethan10cycles,andgoodthermalshockresistanceto1500℃flame.
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简介:Inthis,phasecompsitionandthermalexpansionbehaviourofCaOStabilisedrefractorieswerestudied,Specialattentionwaspaidtotheexpasionbehaviourofthreematerialswithdifferentphasecomposition,TheresearchresultsindicatedthattheexpansionbehaviourcouldbeimprovedbymodifyingthestabilizationofZrO2,whichthusleadstotheincreaseinthethermalshockresistanceandpossiblyeroionresistaceofas-obtainedCaOstabilisedZrOmaterial.
简介:Siliconcarbide(SiC)-alumina(Al_2O_3)-mullite(Al_6Si_2O_(13))compositepowderwassuccessfullysynthesizedat1550℃for5hviacarbothermalreductionreaction,andtheeffectsofvariousmassratiosofactivecarbontoflyash(0.38,0.44and0.58)onthephasecompositionandmicrostructureofproductswereinvestigated,andtheformationprocessofthepowderwasalsoanalyzedindetail.Theproductsmainlyconsistofβ-SiC,α-Al_2O_3,Al_6Si_2O_(13)andFeSi.IncreasingcarboncontentfavorsthedecompositionofAl_6Si_2O_(13)andformationofSiC.Theaverageparticlesizeofβ-SiCandα-Al_2O_3isabout1μmandthatofAl_6Si_2O_(13)is5-10μm.TheformationprocessofSiC-Al_2O_3-Al_6Si_2O_(13)powderincludesthedecompositionofmulliteinflyashandformationofSiC.
简介:Zirconiagraphiterefractoryisusedasacore-nozzleinthethin-stripcastingofsteel.Post-mortemanalysisofusedrefractorywasperformedinanefforttoestablishthefailuremechanism.CorrosionbehaviorwasstudiedagainstmoltensteelwithMnO-SiO2basedliquidinclusions.CorrosionofthesematerialsinvolvesdissolutionandoxidationofgraphiteinthematrixfollowedbypenetrationofliquidslagleadingtodegradationofZrO2particles.Thermodynamicequilibriumcalculationswereperformedtostudythiscorrosionmechanism.
简介:Themicrostructureandslagerosionfractaldimensionofreactioninterfaceofβ-Sialon-Al2O3brickusedin300MtironladleofBaosteelhavebeenstudiedbySEMandXRD.Theresultsindicatedthatβ-Sialon-Al2O3brickexhibitedexcellentslagresistance.Themainwearmechanismofβ-Sialon-Al2O3brickismainlyfromthespallingcausedbythermalmechanicalstressandattackedbyslagsecondly.
简介:Al2O3-MgOcastableshavebeenwidelyusedforworkingliningsofsteelladleduetotheirsuperiorhotstrengthandcorrosionresistance.Inthiswork,effectsofmicrosilica,ultrafinealuminaandMgOfinesadditionsontherheologicalbehaviorofthecastableswereinvestigatedbymeansofIBBrheometerV1.0tomeasuretorque(shearstress)undervaryingshearrates.Theresultsshowthatrheologicalpropertiesofcastablesatvaryingshearratesaresignificantlyimprovedwithincreaseofmicrosilicaadditions(from1mass%to5mass%)andcorrespondingdecreaseinwateraddition;thereisonlylittlechangeinrheologicalbehaviorwithvariationofultrafinealuminaandMgOfinesadditions.Optimumultrafinealuminaandmicrosilicaadditionsarerecommendedforcastableswithgoodrheologicalbehavior.
简介:TheinfluencesoffourkindsofadditivesaddedintothematrixofMgO-Al2O3unbunedproductswereinvestigated,TheresultsshowthatsampleswithproperMgO/Al2O3rationandproperadditionofCr2O3(2%-4%)havegoodthermalshockresistanceandslagcorrosionresistanceaswell,XRDandSEMdeterminationresultsindicatethatakindofcompoundspinel(Mg,Al,Cr)O4wasformedandthemicrostuctureofthesamplesaredenser.
简介:TiN-Al2O3compositepowderswithdifferentTiNcontents(0,10vol%,20vol%,30vol%and40vol%)werepreparedwithmicrometerTiNandα-Al2O3powder(theirpuritieswere99%)asstartingmaterialsbywetballmillingfor5h.TiN-Al2O3compositewerethenpreparedbypressingtheabovecompositepowders,dryingat200℃for12handfiringat1800℃for3hinnitrogenatmosphereinhot-pressingfurnace.TheinfluencesofTiNcontentonmechanicalpropertiesandelectricalconductivityofTiN-Al2O3compositeswerestudied.TheresultsshowedthatthemechanicalpropertiesofthecompositeincreasedwithTiNcontentincreasing,whiletheresistivityofcompositesdecreased.Acompositewith40%TiNhad498MPabendingstrength,4.285MPa·m1/2fracturetoughness,1.34×10-3Ω·cmresistivity.TheSEManalysisshowedthatthefineTiNcrystalsdistributedamongthecrystalboundaryofAl2O3matrix.Theybondedtogetherforminganet-likestructurewhichplayedaroleofrestrainingAl2O3grainsfromgrowingup,tougheningandstrengthening,sothemechanicalpropertiesofTiN-Al2O3compositewereenhanced.
简介:O'-sialon-ZrO2compositebasedonthecheapcommercialavailablezirconandsiliconasrawmaterialscanbeachievedbyusingreac-tionnitridationmethod,Moreattentionwasgiventothenitridingprocessandtheeffectofadditivesonit.Theexperimentalresultsshowthattherearetwonitridationpaths:oneisthedirectnitridationofsiliconpowderandtheotheristhroughthereactionbetweenthemedi-umcompoundZrSi2andthenitrogen.Theeffectsofadditionofcalciaandtheincorpora-tionofBNonthenitridingreactionwerealsoinvestigated,theprimitiveexperimentalresultsdemonstratedthatbothofcalciaandBNcoulddeterioratethenitridingdegree.