The characteristics of welding currents in a rotating arc leadtandem GMAW process and the weld-seam tracking

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摘要 Tandemgasmetalarcwelding(T-GMAW)processshowsahighdepositionratethatuptothreetimesofthesingleelectrodeGMAW,sotheweldingspeedcouldbesignificantlyincreasedinthisprocess.However,themajorityofthisprocessapplicationsarebasedonthepre-programmedroboticwelding,whichdoesnotallowthemtotracktheseamreal-timeduringwelding.Rotatingarcsensor,sensingtheseampositionbydetectingthechangingofweldingcurrents,hasbeenwidelyadoptedintheautomaticrobotweldingprocess.Itisproposedinthispapertointegratetherotatingarcsensorwithatrailingtorchtodevelopanewapproachofrotatingarcleadtandemgasmetalarcwelding(RLT-GMAW)process.Thecharacteristicsoftheweldingcurrentsintheproposednewweldingprocesswerefirstlystudied,andthenaself-turningfuzzycontrolseamtrackingstrategywasdevelopedforthemobilerobotautomaticwelding.TheexperimentalresultsshowedthattheproposedRLT-GMAWprocesshadanexcellentseamtrackingperformanceandhighweldingdepositionrate.Evenifthereweresomeelectromagneticinteractionsbetweenthetwoarcs,thedeviationoftheweldingseamcouldalsobereflectedbythefluctuationoftheweldingcurrentsontheleadingarconcethecorrectweldingparameterswereselected.Basedonthedetecteddeviation,theweldingtrackingexperimentsshowedthattheproposedself-turningfuzzycontrollerhadagoodperformancefortheRLT-GMAWprocessseamtracking.
机构地区 不详
出处 《中国焊接:英文版》 2017年2期
出版日期 2017年02月12日(中国期刊网平台首次上网日期,不代表论文的发表时间)
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