简介:Inthispaper,thebrazingmechanismofLY12aluminumalloyatmiddlerangetemperaturewaspresented.TheCsF-AlF3non-corrosivefluxwasutilizedtoremovethecomplexoxidefilmonthesurfaceofLY12aluminumalloy.TheresultsrevealedthattheoxidefilmwasremovedbytheimprovedCsF-AlF3fluxaccompaniedwiththeoccurrenceofreactionaswellasdissolutionandthecompoundsCsFplayedanimportantroletoremovetheoxidefilm.Actually,thehighactivityofflux,say,theabilitytoremovetheoxidefilm,wasduetothepresenceofthecompounds,suchasNH4F,NH4AlF4andcompositemoltensalt.TheproductionofHFwasthekeyissuetoacceleratethereactionandenhancetoeliminatetheoxidefilmbydissolution.ItwasfoundthattherareearthelementLaatsmallpercentagewasnotenrichedattheinterface.Moreover,therareearthfluorideenhancedthedissolutionbehavior.
简介:Widegapbrazing(WGB)experimentsusingthebuttedspecimenwitha1.5mmgapwerecarriedoutfortherepairofthefailedK418Bsuperalloylow-pressureturbinevanes.Thehightemperaturecreeprupturestrengthsofthebrazedjointsweretested,andthemicrostructuresandfracturesurfacesofthejointswereobserved.TheresultsshowthatthemicrostructureofK418Balloyjointiscomposedofdenseequiaxedgrain,smallanddiscretecompoundswithafewmicro-pores.Duringthecreeprupturetest,thecracksinitiatepreferentiallyatthemicro-poreorthegrainboundary,thenpropagatealongthegrainboundarytillthefracturehappens.Thecreeprupturestrengthat700℃ofthebrazedjointswith50%brazemetalintheworkingpartcouldexceed90%thatoftheK418Bsuperalloy,andthejointswith100%brazemetalintheworkingpartachieve70%to80%ofthecreeprupturestrengthsfortheK418Bbasemetal.
简介:ThevacuuminductionbrazingofSiCparticulatereinforcedLY12alloymatrixcompositeusingAl-28Cu-5Si-2Mgfillermetalhasbeencarriedout.Themicrographofthejointinterfacewasobservedbyscanningelectronmicroscopy.Thejointstrengthwasdeterminedbysheartests.Theresultsshowthatbrazingtemperature,holdingtime,SiCparticlevolumepercentageandpostheattreatmentinfluencejointstrength.SiCparticleshappeninthebrazingseamandthedistributionofSiCparticlesinthejointisnotuniform.Particle-poorzonesinthejointexistnearthebasemetal,andparticleconcentratezonesexistinthecenterofthebrazingseam.Inaddition,thefailureofthecompositeispredominantlyinitiatedbytherootingofSiCparticleinthebrazingseamandthemicro-crackexpandedalongthebrazingseamwithlowenergy.
简介:Duetothedisturbancesofspatters,dustsandstrongarclight,itisdifficulttodetectthemoltenpooledgeandtheweldlinelocationinCO2weldingprocesses.Themedianfilteringandself-multiplicationwasemployedtopreprocesstheimageoftheCO2weldinginordertodetecteffectivelytheedgeofmoltenpoolandthelocationofweldline.TheB-splinewaveletalgorithmhasbeeninvestigated,theinfluenceofdifferentscalesandthresholdsontheresultsoftheedgedetectionhavebeencomparedandanalyzed.TheexperimentalresultsshowthatbetterperformancetoextracttheedgeofthemoltenpoolandthelocationofweldlinecanbeobtainedbyusingtheB-splinewavelettransform.Theproposededgedetectionapproachcanbefurtherappliedtothecontrolofmoltendepthandtheseamtracking.
简介:Inthispaperanewmethodforpreventingweldinghotcracking—theinversestrainmethod(ISM)isdevelopedontheprincipleofweldingmechan-ics.EffectivenessandfeasiblityofmethodinpreventingweldinghotcrackingofhighstrengthaluminumalloyLY12CZbysynchronousrollingduringwelding(SRDW)alongbothsidesoftheweldatasuitabledistancebehindtheweldingarcareexamined.ExperimentalresulteindicatethatweldinghotcrackingofLY12CYcanbeeffectivelypreventedandthemechanicalpropertiesofweldedjointcanalsobeimprovedbythemethod.Itisanimportantnewsolutionforpreventinghotcrackinginweldingofsheetmetal.
简介:Themechanicalproperties,creepdamage,creeprupturestrengthandfeaturesofinterfacialfailuresofweldedjointsbetweenmartensite(SA213T91)andpearlitesteel(12Cr1MoV)havebeeninvestigatedbymeansofargontungstenpulsedarcwelding,hightemperatureacceleratedsimulation,creeprupture,mechanicalpropertytestsandscanningelectronicmicroscope(SEM).Theresearchresultsindicatethatthemechanicalpropertiesofovermatchedandmediummatchedjointdeteriorateobviously,andtheyaresusceptibletocreepdamageandfailureafteracceleratedsimulationoperation500h,intheconditionofpreheat250℃,andpostweldingheattreatment750℃×1h.However,themechanicalpropertiesofundermatchedjointarethebest,theinterfacialfailuretendencyofundermatchedweldedjointislessthanthoseofmediumandovermatchedweldedjoint.Therefore,itisreasonablethatlowalloymaterialTR31isusedasthefillermetalofweldbetweenSA213T91and12Cr1MoVsteel.
简介:本文介绍了低温(-50℃)乙烯球罐制造和焊接技术,制定了球罐制造工艺流程和球壳板成形工艺,通过试验确定了焊接预热温度、层间温度和后热温度,并正确选择了焊接材料。制定了乙烯球罐的焊接工艺规范,并成功地完成了低温(-50℃)乙烯球罐的制造和焊接。
简介:<正>国家经贸委副主任张志刚日前说,实施西部地区大开发具有很多战略优势和有利条件:第一,西部地区地域广阔,资源十分丰富。国土面积占全国的70%左右。在我国已发现的160多种主要矿产中,煤炭储量占全国的38.6%,石油占全国的41%,水能资源占全国的82.3%,可利用的资源非常丰富。如新疆的石油、天然气、棉花,青海的钾矿,贵州的磷矿、煤炭,甘肃、内蒙古的有色金属,四川、云南的中药材等,都在国内占有很大的比重。第二,已经形成了一批重要的工业基地和发展基础。如陕西的机械、电子;四川的机电制造、信息软件;甘肃的石化、有色;贵州的电力、电解铝;新疆的石化、轻纺等,都在