简介:Thispaperintroducestheprocessflow,technicalparametersandrelevantfeaturesofBaosteel'sNo.8airseparationunit(ASU)withacapacityof60000m3/h.Itsummarizesthecommissioningwork,whichincludestheadjustmentoftheaircompressor,thesystem'snakedcooling,theprecoolingsystemandtheoperationadjustment.Italsoprovidesdetailedanalysesonsomefailureswhichoccurredinthecommissioning.Throughthemodificationofthedesignandtheinterlocks,thetrippingprobabilityoftheaircompressorwasgreatlyreduced.Throughtheheatingofthesystemandthecontrolofthewatercooler'snitrogenflow,theoverproofcontentofcarbondioxideandfluctuationofoxygenflowwereavoided.Nitrogen-blockintheargonsystemwaseliminatedbytheprecisecontroloftheargonrectificationflowandargoncontent.Allthesesolutionshavebeenprovedtobeeffectivebypractice.
简介:InwallshotblastingisamethodofimprovingthesurfacehardnessandhightemperatureoxidationresistanceoftheS30432high-pressureboilertube.Thedifferencesonresidualstress,sub-grainsize,micro-hardnessandstructurebetweentheS30432inwallshot-blastingtubeproducedbyBaosteelwithsixtechnologicalprocessparametersandtheimportedsuper304Hwerestudiedsystematicallybycontrasttestresearch.IthasbeendemonstratedthattheS30432obtainsahigherresidualstress,adeeperdistributed...
简介:TheCOREXprocessisauniqueindustrializedsmeltingreductiontechnologyforiron-makingpresentlyintheworld.Oneofitsstrikingcharacteristicsisitsabilitytodirectlyutilizelumpcoalasitsmainfuel.Therefore,theCOREXprocessuseslittle,ornocokeatall.TherequirementsonlumpcoalfortheCOREXprocessweregiveninthispaper.Inordertoreducethecokeconsumptionandgiveplaytotheadvantagesofdirectlyusinglumpcoal,theappropriateratioofcoketolumpcoalneedstobedetermined.Thispaperalsosummerizedseveraladvancedmethodsofusingpowderedcoalgeneratedbythetransporting,loadingandunloadingoflumpcoal.InordertosolvethelackofcoaltypesforCOREXandobservethecrackinganddevolatilizationactionoflumpcoalinthemelter-gasifier,anexperimentaldeviceandanewmethodwereproposedtotestthecrackinganddevolatilizationcharacteristicsoflumpcoal.Bymeansofthenewmethod,thedevolatilizationandcrackingbehaviorsoflumpcoalcanbeinvestigated,whichishelpfultotheselectionoflumpcoalfortheCOREXprocess.
简介:介绍ER70S-6X焊丝钢的生产情况。通过化学成分及残余元素控制、精炼脱氧制度优化、连铸保护浇注和铸温铸速的稳定控制等工艺措施的实施,使EK70S-6X焊丝钢的产品质量和综合性能得到了稳定提升。
简介:Overthepast10years,China'ssteelindustryhasmadeasubstantialdevelopmentintermsofscale,andhasfinallybecomeasteelgiantintheworld.Intheupcoming10years,fundamentalchangeswillbemadewiththeeconomicgrowthinChina.Againstthisbackground,China'ssteelindustrywillshiftfromarapiddevelopmenttoaslowbutsounddevelopment.InordertofulfillthesecondleapofChina'ssteelindustry,basedonitscurrentdevelopingstatusandcharacteristics,andfromtheperspectiveofbothnationalandcorporatedevelopment,mergersandacquisitionarebotheffectivewaystoraisethequalityoftheexistingstockofassetinthesteelindustry,whiletechnologicalinnovationisthesolidfoundationforitssecondleap.
简介:Loadingdistributionforheavyplatemillistofindoptimalcontrolsolutionsunderthegrantedperformanceindicatorsandconstraintsincludingmillcapacityandhypothesisofrollingmodels.Thesolutionsarequitedifferentfordifferentperformanceindicators.Inthearticle,theperformanceindicatorsandsequentialquadraticprogramming(SQPforshortbelow)methodsemployedin5000mmheavyplatemillofBaoSteelarepenetratinglyanalyzed.Generally,theSQPmethodisaneffectiveandfastwaytosolvethenonlinearprogrammingproblemswithsmallormediumscaleconstraints.Earlyin1976,HanputforwardtheSQPmethodforthefirsttimeandPowellmadeitperfectandaccomplishedthealgorithmin1977.Infact,SQPmethodwastoturnanonlinearprogrammingproblemtoaseriesofsubsetofquadraticprogrammingproblems.Inthealgorithm,eachiterationstepistosolveonequadraticprogrammingproblem.Theoptimalsolutionswillbegraduallyapproachedafterquadraticprogrammingproblemsweretotallysolved.Whensolvingthequadraticprogrammingproblem,theactivesetstrategywereemployedwhichturnedtheconstrainedquadraticprogrammingproblemtounconstrainedquadraticprogrammingproblem.Theactivesetstrategymadethewholequadraticprogrammingproblembesolvedbyaleastsquareproblem.Andfinally,thematrixoftheleastsquareproblemwouldbedecomposedbyQmatrixandRmatrix.AfterQmatrixandRmatrixwereobtained,theoptimalsolutionswouldbefinallyfound.Forloadingdistribution,theperformanceindicatorswerecomposedbyplateshapeanddraftofeachpass.Plateshapeisrepresentedbyrollingforcegraduallyreducedpassbypasswithatunablefactor.Themillcapacityisanotherperformanceindicatorrepresentedbydraftofeachpass.Forheavyplatemill,themillcapacityhereisthemotormoment.Forheavydraft,themotorwouldbeoverloadedespeciallyforthefirstseveralpasses;forsmalldraft,themotorwouldbeloadedslightly.Allthesewouldnotbepermittedtohappenwhen
简介:Baosteel's5mheavyplateplantwassuccessfullytestedonMarch1,2005.Sincethen,theHeavyPlatePlantofBaosteel(hereinafterreferredtoas'theplant')hasbeenencouragingitsemployeestostudyandtracetheadvancedheavyplatetechnologies,tryingtofindouttherulesofheavyplateproductionanditsqualitycontrol.TheplanthasgraduallymasteredthismodernheavyplateplantandensuredthatBaosteel'sproductionofheavyplatesgrewyearbyyear,with1.41Mtproductputinstoragein2007.Theplanthasfocusedondevelopingnewtechnologiesandproducts,meanwhileenhancingitscapacity.Ithasproducedaseriesofplateproducts,whichcanbeusedinmanufacturingshiphulls,pipelines,bridges,buildings,boilersandpressurevessels.
简介:Baosteel'sNo.8airseparationunit(ASU)isthefirstdomestically-integrated60000m3/hASU.Thispaperdescribesthemechanicalequipment,thedesignandtheconfigurationcharacteristicsofthisunit.ThepotentialfailuremodesofthemechanicaldevicesarededucedviaanalysesonthefailurehistoryofsimilardevicesinotherASUs.Finally,thispaperalsobringsupsuggestionsondailymaintenance,overhaulandpurchasesofspareparts.