Adistributedcontrolsystemisdesignedforplasmasprayingequipmentandtheconfigurationsofsystemsoftwareandhardwareisdiscussed.Throughfoundinganexpertdatabase,thesprayingprocessparametersareworkedoutandtheinitializationandcontrolofsprayingprocessarerealized.Theplasmasprayingsystemwiththiscontrolconfigurationcansimplifythesprayingoperation,improveautomationlevelofsprayprocess,andapproachtheexperiencecriterionassoonaspossible.