简介:Inthispaper,aslowbendingspeedvarestrainttestmethodwithcon-tinuouslyadjustabledeformationratefortestinghotcrackingsensitivityisde-velopedanditsworkingprincipleisdescribed.Fromgreatamountsoftests,itisknownthatstrainrateaffectsthesensitivityofsolidificationcrackbecauseofitsinflunceonmaterialductilityinBTRdirectly.Thesmallerthestrainrate,thebettertheductilityandthelowerthesolidificationcracksensitivity.Theex-tentofthiseffectvarieswithdifferentmaterials,forLF-6aluminumalloy,itisgreat,butfor16Mn,19Mn5and20Gsteels,itissmall.Throughsystematicinvestigation,itisconcludedthatstrainrateofametalduringweldingcanbeloweredandtheresistancetosolidificationcrackcanbeenhancedbyreducingstructrualrestraintandbyadjustmentofweldingparameters.
简介:Anexperimentfordeterminingthelaser-TIGhybridweldingcharacteristicswascarriedoutinthreekindsofhybridmethods:CO2laser-TIGcoaxialhybrid,CO2laser-TIGparaxialhybridandNd:YAGlaser-TIGparaxialhybrid.TheexperimentalresultsindicatethathybridweldinghastwoweldingmechanismsinCO2laser-TIGhybridwelding:deeppenetrationweldingandheatconductionwelding.Astheeffectofthelaser-inducedkeyhole,thearcrootiscondensed,thecurrentdensityandpenetrationdepthincreasesignificantly,theweldingcharacteristicisapttodeeppenetrationwelding.Whencurrentincreasestosomedegree,thekeyholeinducedbylaserdisappears,whichproducesashallowpenetrationandwidebead.Theweldexhibitsheatconductionweldingcharacteristics.Furthermore,thearcimagesandweldbeadcross-sectionsofthreekindsofhybridmannerswerealsocomparedandanalyzedatdifferentweldingcurrents,whichestablishedthefoundationforunderstandingtheweldingcharacteristicsoflaser-TIGhybridweldingcomprehensively.
简介:Thisstudydevelopedasequentialcouplingfiniteelementproceduretopredictresidualstressesofsteelpipeswithlongitudinalwela\circumferentialweldandspiralweld.Theresultsshowthattheresidualstressinheataffectedzone(HAZ)ishigherthanthatinweldforspiralweldpipe.Forthecircumferentialweldpipeandspiralweldpipe,theresidualstressininnersurfaceishigherthanthatinoutersurface.However,forthespiralweldpipe,theresidualstressininnersurfaceissmallerthanthatinoutersurface.Thehoopresidualstressofcircumferentialweldpipeishigherthanthatoflongitudinalweldpipe,whiletheaxialresidualstressofcircumferentialweldpipeissmallerthanthatoflongitudinalweldpipe.Thehoopstressesforcircumferentialweldpipeandaxialstressforlongitudinalweldpipehaveexceededtheyieldstrengthofbasemetal.Withtheincreaseofhelixangle,thehoopstressdecreaseswhiletheaxialstressincreases.Forthespiralpipe(α=30°to50°),boththehoopstressandaxialstressarerelativelysmall.Thespiralpipe(helixanglerangingfrom30°to50°)ishelpfultoreducestresscorrosioncracking(SCC)anditisrecommendedtomanufacturethesteelpipe.
简介:Ti-basedfillermetalsmadebytransientsolidificationandnormalcrystallizationwereselectedforthevacuumbrazingoftheTiAlalloyand42CrMounderdifferentprocessingparameters.Theresultsshowthatthetensilestrengthofthejointoftransientsolidifiedfillermetalishigherthanthatofnormalcrystallizedfillermetalunderthesameprocessingparameters.Bytheanalysisofscanningelectronmicroscope(SEM)andX-raydiffracting(XRD),itisfoundthatthehigherstrengthmaybecausedbythegeneratingofTiAl,TiNiandTiCuattheinterfaceofjointmadebytransientsolidifiedfillermetal.
简介:TIGweldingwasusedtodepositCo-8.8Al-9.8W-0.2Bsuperalloyon304austenitestainlesssteel.Theformfactorofweld,dilutionratio,microhardness,microstructureanddistributionofalloyingelementswereinvestigated.Themicrostructureofcladdinglayerwasmainlyhypoeutectic.Theprimaryphaseswerecobalt-richsolidsolution.Theeutecticphasewascomposedofcobalt-richsolidsolution,Co6W6CandCoCx.Whentheboroncontentincreasedfrom0.2%to0.5%,thedilutionratiodecreased,theprimaryphasebecamecoarseandthemicrohardnessdecreased.Whentheboroncontentwasfrom0.5%to2%,thedilutionratioandmicrohardnessincreasedobviously,buttheprimaryphasewasrefined.ThehardphaseofCo-8.8Al-9.8Wbecamerefinedandtheamountwasraised,andtheperformanceofcladdinglayerwasimprovedwithappropriateboronincrease.
简介:Weldshapecontrolisafundamentalissueinautomaticwelding.Inthispaper,adoublesidevisualsystemisestablishedforpulsedgasmetalarcwelding(P-GMAW),andbothtopsideandbacksideweldpoolimagescanbecapturedandstoredcontinuouslyinrealtime.Byanalyzingtheweldshaperegulationwiththemoltenmetalvolume,sometopsideweldpoolcharacterizedparameters(WPCPs)areproposedfordeterminingpenetrationinbuttweldingofthinmildsteel.Moreover,someBPnetworkmodelsareestablishedtopredictbacksideweldpoolwidthwithweldingparametersandWPCPsasinputs.