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18 个结果
  • 简介:Highperformancecontrolofaninteractiveprocesssuchasironandsteelplantreliesonabilitytohonorsafetyandoperationalconstraints;reducethestandarddeviationsofvariablesthatneedtobecontrolled(e.g.productquantity,quality);de-bottleneckingtheprocess;and,maximizeprofitabilityorlowercost(e.g.energysavings,improvehotmetalcontent).Theseobjectivesmaybeprioritizedinthisorder,butcanvaryandareverydifficulttoachieveoptimallythroughconventionalcontrol.Amultivariablepredictivecontrollersolution,alongwithitsextensiveinferentialsensorandbuilt-inoptimizer,providesonlineclosedloopcontrolandoptimizationformanyinteractivemetalandminingprocessestolowertheenergycost,increasethroughput,andoptimizeproductqualityandyield.Controlloopperformanceisalsoakeyfactortoimproveironandsteelplantautomationandoperationresult;HoneywellCPMoffersvender-independentproductwhichprovidesmonitoring,tuning,modelingofcontrolloopandsustainableloopperformanceanalysisandmaintenancesolutiontowardsoperationstabilityandenergysaving.

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  • 简介:Therecentrapiddevelopmentsintheautomobileindustryhavedemandedtheextensiveuseofgalvannealed(GA)steelsheets.Inparticular,thedevelopmentoflightweightautomobilesisputtingincreasinglyhigherrequirementsonthestrengthofGAsteelsheets.Thegalvannealfurnace,whichisusedforprocessinggalvannealedsteelsheets,istypicallycomposedoftheinductionheatingsection,holdingsectionandfogcoolingsection.Thispaperdescribedthestructuralcharacteristicsofeachcomponentofthegalvannealfurnace,andanalyzedtemperaturecontrolmethodsofthegalvannealfurnacethatareimportantforthesuccessfulproductionofhigh-strengthGAsteelsheetsforautomotiveapplications.

  • 标签: 温度控制 镀锌炉 镀锌钢板 汽车行业 合金化 感应加热
  • 简介:ThispaperintroducesACvariable-speeddrivingcontroltechnologyapplicationinthecontinuousannealingline,includingthedrivesystemconfiguration,thedrivingcontrolcharacteristicsofCALandthemaincontrolfunctionsofthedrivesystem.Firstlyintroducesthemainprocessofthecontinuousannealingline,thefeaturesofthe6SE70seriescommonDCbusdrivesystemandtheG150seriesdrivesystem.Secondly,forthecontinuousannealingline,therearemorestrictrequirementsforthecontinuityofproductionandmorespecialrequirementsforthedrivecontrolcharacteristics.Wedoalotofimprovementandstandardizationforthedrivingcontrolfunctionsandtheinterfacesofthelineautomationcontrolsystem.Thispaperdiscussesthecommunicationinterfacespecificationsandthedimensiontransformationmethodsbetweenthedriveandthebasicautomationsystem.Thedetaildimensiontransformationmethodsandcalculationmethodaboutthelinespeedsettingandtheactualrollerdimensionsettingaregiven,anddetaildescriptionforthecalculationmethodofthereferencespeedinthedrive.Articlealsoemphasizedillustratesrealizingandtestingmethodsofinertiacompensationofequipmentinthedrives,andstandardizethevalueoflineaccelerateanddeceleraterate,andtheinertiatestmethodandinertiacompensationcoefficientcalculationmethodisintroducedinthispaper.Forthebridgerollersandfurnacehelprollersloadbalancecontrol,thispaperpresentstwodifferentloadbalancecontrolstrategies,theloadbalancecontrolprincipleforbridgerollerswhichdatacommunicatesfrommainstationtoslavestationsbySimolink,andtheloadbalancecontrolprincipleforfurnacehelprollerswhichusedroopcontrol.Thedifferentcharacteristicsofthosetwomethodsarestatedindetail.

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  • 简介:Sometimesmaindrivermotors’torqueexceedsthemaximumlimitinBaosteel’s5mheavyplatemill.Experienceshowedthattorqueoverloadedoccurredincasesofsomespecialrollingsequenceandspecialrollingplatedimension.Mostoftheoverloadedoccurredonlyinstantaneousatsometimepointduringtherollingpass,whichespeciallyeasilyhappenedatthebiteandmotoraccelerationtimeafterthebite.Thispaperanalyzestheimpactfactorsformotortorqueoverloadandcarefullystudiesthekeydetailsofthemillrollingspeedcontrol.Thesolutiontoimprovethespeedcontrolwasgivenatthepreconditionofkeepingproductionyield.Theimplementationofthesolutionsignificantlyreducedtheoccurrenceoftorqueoverloadedtimes.

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  • 简介:Thecenterlinesegregationincontinuouscastingsteelisknowntobeformedbytheinterdendriticenrichedliquidflowatthesolidificationendinstrand.Atpresent,severalmethods,suchasthermalsoftreduction,electromagneticstirringanddynamicsoftreduction,areavailabletoreducethecentersegregationandtoimprovetheinternalquality.Althoughsomemethodscouldalleviatecentersegregationtosomeextent,theycanalsogiverisetonewproblems.Forinstance,thermalsoftreductioncanleadtosurfacecrackingduringcastingofsomesteelsandelectromagneticstirringcanresultinwhiteband.Dynamicsoftreductionisaneffectivetechnologyfortheimprovementofstrandqualityincontinuousslabcasting.Inthispaper,thekeyparametersofdynamicsoftreductiontechnology,suchassoftreductionregion,thetotalreductionamount,forlowcarbonsteelhavebeenstudiedbasedonexperimentalandtheoreticalanalysis.Thesoftreductionregionwasrelatedtothesegregationofchemicalcomposition,slabbulgingofnarrowsideandavoidinginternalcrackofslab.Thetotalreductionamountwascomposedofnaturalthermalshrinkageandactualreductionamountdependingoncriticalstrain.Forlowcarbonsteelwithslabdimensionof(950-1950)mm×170mm,thesolidfractionrangeinsoftreductionregionwasrecommendedfrom0.4to0.8,thetotalreductionamountwas2.0-2.8mm,andtheoptimizedreductionratewas0.4-1.2mm/min,respectively.Furthermore,adynamicsoftreductionsystemincontinuousslabcasting,VisualCast-Dynamic,hasbeendevelopedbymultithreadingmethod.Itdemonstratedthatthedynamicsoftreductionmodelinthisstudywascorrectwiththeabilityofonlinecontrol.

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  • 简介:Inthispaper,theflatnesscontroltechnologyAnShaperTMforcold-rollingmillandindustryapplicationareintroduced.AnShaperTMincludes;partitioningpiezomagneticshapemeterforflatnessmeasurementforcold-rollingstrip;flatnessmeasuredsignalsprocessingsystembasedondigitalsignalprocessing(DSP);flatnessfeedbackcontrolmodelsystembasedonthecontrolefficiencyofflatnesscontrolactuatorsandmodeladaptivefunction.TheapplicationverifiesthatstripflatnesscanmeettheneedofhighqualityproductbyusingAnShaperTM.Theaverageflatnessqualityisabout5Ⅰ-unitandthe0.18mmultrathinthicknessstripflatnessis10Ⅰ-unit.

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  • 简介:Someofthemaincoolingprocessesandequipmentthatarecurrentlybeingusedinthecontinuousannealingprocessline(CAPL)atBaosteelareintroduced,aswellastheircoolingcontrolmodeltechniques,themodelingprincipiumandtheirapplicationresults.Withchartsindicatingthecontroltrendsinrealprocesses,thepowerfuladjustingabilityofthecontrolmodelswithprocessvariabledifferencesandtheirexcellentcontrolprecisionareshowninthisstudy.

  • 标签: 连续退火程序 冷却控制 包钢集团 炼钢技术
  • 简介:Toimprovetheprecisionofthecoilingtemperatureandtheperformanceofthefeedbackcontrolsystemwithlongpuretimedelayonhotstripmills,weanalyzedthedesignprocessoftheDahlinalgorithmindetail.ThecoilingtemperaturecurvescontrolledbythePIDalgorithmandDahlinalgorithmweresimulatedandcompared,whichshowedthatthecontrolprecisionwiththeDahlinalgorithmwashigherthanthatwiththePIDalgorithm.Thatwasfurtherverifiedbytheproductionpractice.

  • 标签: DAHLIN算法 反馈控制系统 卷取温度 热轧带钢 PID算法 应用
  • 简介:DynamicmodelcontroltechnologiesofsecondarycoolingandsoftreductionofBaosteelareintroduced.Modelprincipleandcontrolsystemarchitecturearesummarized,aswellasfunctionsandfeatures.Finally,applicationsofmodeltechnologiesarediscussed.Theself-developeddynamicsecondarycoolingmodelandthedynamicsoftreductionmodelhavebeenappliedonseveralcastingmachinesinsideandoutsideBaosteel,desiredcontroleffectswereachievedwithgoodstabilityandreliability.Temperaturemeasurementresultsverifiedthecorrectnessofmodel.

  • 标签: 动态模型 控制技术 二冷模型 板坯连铸 应用程序 动态轻压下
  • 简介:Inthepresentstudy,sampleswereextensivelycollectedthroughoutthestainlesssteelmanufacturingprocess.Thethree-dimensionalmorphologyofinclusionswasrevealedbynon-aqueoussolutionelectrolysis.Thehighconcentrationofaluminuminferrosiliconcausedtheincrementof[Al]sinsteelandAl2O3ininclusions,whichledtothehighermeltingtemperatureofinclusions.ItwasconcludedthattheapplicationoflowAlferrosiliconandcalciumtreatmentcouldpreventtheformationofAl2O3-richinclusions.

  • 标签: 奥氏体不锈钢 夹杂物控制 O3 低铝硅铁 水溶液电解 制造过程
  • 简介:本文介绍了ABControlLogix5000系统在矿山充填的应用。主要介绍了ControlLogix5000控制系统结构,硬件构成,所含软件,控制系统所实现的功能及效果。

  • 标签: CONTROL Logix5000控制系统 矿山充填
  • 简介:BasedonthepracticeofBaosteel's60000m3/hairseparationunit(ASU),whichisthefirstdomestically-integratedunitofsuchascale,thispaperstudiestheprinciplesoftypeselectionofthedistributioncontrolsystem(DCS).Itdiscussesthedesignoftheunit'scontrolsystem,whichinvolvesacompressorsystem,apurificationsystem(molecularsieving),aturboexpansionsystemandanairseparationsystem.ThefinalpartofthepaperdiscussesthemaintenanceandfuturedevelopmentoftheASUcontrolsystematBaosteel.

  • 标签: 分布控制系统 大型空分设备 维护 选型 空气分离系统 压缩机系统
  • 简介:Thecoilingtemperatureofthehotstriprollingprocessplaysanimportantroleinstripqualitycontrol.Thenewly-builtlaminarflowcoolingcontrolsystemwasindependentlydevelopedbyBaosteel.L2conductstotallydynamiccontrol(L1onlyexecutestheresultfromL2,anddoesnotconductanydynamiccontrol).Thesystemhasmanyadvantages,suchasquickreal-timecontrol,accuratemodelcalculation,quickresponseafterself-adaptation,etc.Comparedwiththe2050mmhotstriprollingline,thenewsystemcansatisfythestrictcoolingrequirementsofhighstrengthsteel,siliconsteelandheavyplatesbecauseofitsnewly-developedtechnologiesofcoolingratecontrol,stripcoolingbysectionsandproportion-integral-differentialcoefficient(PID)feedbackfuzzycontrol.

  • 标签: 薄片 冷却控制 炼钢技术 冶炼技术
  • 简介:Anon-linecontrolmethodofsurfacequalityforcontinuoushot-dipgalvanizedsteelstripaftercoolingispresented,whichcombinesanalyticaldynamicstheoryofathinplatewiththefiniteelementmethod.Theinherentcharacteristicsofthenon-immersedandpartiallyimmersedstripinliquidzincwerecalculatedonthebasisoftheoreticalanalysisandnumericalsimulation,respectively.Multi-parameterfittingofthedeviationbetweenresultsusingdifferentmethodswasperformed.Tooptimizethestripexcitationfrequencyawayfromtheresonanceregion,on-linevibrationcontrolofthestripneartheairknifeunderfullproductconditionswasachievedbychangingthefieldproductionparametersbasedonthefieldtestresults.Theresultsindicatethatalthoughtheaxialvelocityhaslittleeffectontheinherentcharacteristicsofthestripcomparedwithothermanufacturingparameterssuchasthesteelspecificationsandtension,itinducesexternalexcitations,includingmovingtheaerodynamicloadandbearingvibration.Tosomedegree,thevibrationneartheairknifecanbereducedbystrengtheningthesupportstiffnessofthecontactrolls.Atotalon-linecontrolprogramofsurfacequalityforcontinuoushot-dipgalvanizedpureZnandgalvannealedsteelsheetinthecoolingsectionisproposed.

  • 标签: 在线控制 表面质量 轴向运动 钢条 连续热镀锌 流体
  • 简介:是的Gd2O3薄电影高--门电介质被磁控管在1.3Pa和不同温度的一个压力劈啪作响在Si(001)底层上直接扔。X光检查衍射结果揭示了那从450~570慮挠牥浡捩洠瑡牥慩獬?潈?牰獥楳杮眠獡甠敳?潴映'L楲慣整愠畬業慮洠瑡楲?潣灭獯瑩獥椠?楮牴杯湥愠浴獯桰牥?牰瑯'虡N湯?楍牣獯牴'壮肭?种的所有电影湡?敭档湡捩污瀠潲数瑲敩?景琠敨挠浯潰楳整?敷敲琠獥整???慷?湩楤慣整?桴瑡琠敨戠湥楤杮猠牴湥瑧?湡?牦捡畴敲琠畯桧敮獳漠?污浵湩?慭牴硩挠牥浡捩挠浯潰楳整?楳瑮牥摥愠?????P

  • 标签: Gd2O3薄膜 电介质 稀土 磁电管
  • 简介:Themicrostructuresandprecipitatesinbasemetalsandheataffectedzones(HAZs)oftwoZr-Bmicroalloyedsteelswerecharacterizedbymeansofopticalmicroscopy(OM),transmissionelectronmicroscopy(TEM)andenergydispersivespectrum(EDS).Ithasbeenfoundthatprecipitatesoftensofnanometersinsizearepresentinthebasemetalsofbothsteels.Theaverageparticlesize,however,intheZr-BsteelwithTiislargerthanthatinthesteelwithoutTi.Afterthermalsimulations,inbothcases,theMnSsulfidescannucleateoncubic(Nb,Ti)(C,N)carbonitridesandnearlysphericalZr-bearingcompounds.TheprecipitatesintheHAZsofbothsteelsarecoarserthanthoseinthebasemetals,intherangesof150-200nmand50-100nmforTiaddedandTi-freesteels,respectively.

  • 标签: 微合金化钢 焊接热模拟 热机械控制工艺 微观组织 TI-IF钢 透射电子显微镜