简介：Dynamicsinpartialtransientliquidphasebonding(PTLPbonding)ofSi3N4ceramicwithTi/Cu/Timulti-interlayerwassystematicallystudiedthroughmicro-analysisofjointinterfaces.Theresultsshowthatgrowthofreactionlayerandisothermalsolidificationprocessiondoatthesametime.GrowthofreactionlayerandmovingofisothermalsolidificationinterfaceobeytheparaboliclawgovernedbythediffusionofparticipatingelementsduringthePTLPbonding.Coordinationoftheabovetwodynamicsprocessisdonethroughtimeandtemperature.Whenreactionlayerthicknessissuitableandisothermalsolidificationprocessisfinished,thehighbondingstrengthatroomtemperatureandhightemperatureareobtained.

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简介：本文针对N4／1Cr18Ni9Ti与N4／0Cr25Ni20复合板的特殊焊接要求，根据NB／T47014—2011《承压设备焊接工艺评定》的要求，制备2块N4／1Cr18Ni9Ti试板，2块N4I／0Cr25Ni20试板，尺寸均为500mmX150mmX（4＋14）mm。不锈钢基层采用GTAW打底，焊丝选用HOCr21Ni10，SMAW填充与盖面，焊条选用A302与A402。镍复层的焊接采用手工钨极氩弧焊，焊丝选用含Ti、AI等脱氧元素的ERNi-1焊丝，保护气体选择98％Ar＋2％H2。试板焊接完成，外观检验合格后进行100％RT，检测结果符合JB厂r4730，2—2005I级合格，镍复层进行100％PT，检测结果符合JB／T4730．5—2005I级。两种焊接试板分别取样并做拉伸、弯曲力学性能分析，镍复层焊缝做化学成分分析。通过两块焊接试板试验对比，不锈钢基层焊接材料选择HOCr21Ni10焊丝与A302焊条。镍复层焊接采用ERNi-1焊丝，焊接保护气体为98％Ar＋2％H2。通过焊接工艺评定试验研究，解决了N4／1Cr18Ni9Ti与N4I／0Cr25Ni20复合板焊接问题，提高了用户坩埚的返修质量与再次使用寿命，为使用单位节约了成本。

简介：分别采用低强匹配焊丝ER50-6、等强匹配焊丝ER-60G和超强匹配焊丝ER-70G，对高强度钢610L进行焊接，对比三种焊接试样的机械性能、抗裂性以及金相组织，验证焊材的匹配性。

简介：WeldingresearchofA6N01S-T5aluminumalloyprofileforhigh-speedtrainwasdonebyusinglaser-MIGhybridweldingandMIGweldingindividually.Andtheweldappearance,weldingdistortion,mechanicalpropertiesofthejointsandmicrostructureswereanalyzed.Thetestresultsdemonstratedthathigh-efficientweldingfortheprofilecanbeachievedbyusinglaser-MIGhybridwelding,thespeedofwhichcanbeover3.0m/min.Theprocessinghadagoodgapbridgingability，evenifthegapofthebuttjointwasupto2.0mm,agoodweldappearancecanalsobegot.Whilethehybridweldingspeedwasgreaterthan2.5m/min,theweldingdistortionofthelaser-tandemMIGhybridjointswasjustabout33%ofthatoftheMIGjoints,buttheweldingefficiencywasover3timesofMIGwelding.Andtensilestrengthofthehybridjointswas85%ofthatofA6N01S-T5basemetal,9%higherthanthatoftheMIGjoints.Fatiguepropertieswastestedindividuallywithpulsedtensilefatiguemethodintheconditionof1×107lifetime.Thetestresultsdemonstratedthatthefatiguestrengthofthejointswasalittlelowerthanthatofbasematerial,whichcouldbeupto115MPa.Butthefatiguestrengthofhybridweldingjointswas107.5MPa,whichwas23%higherthan87MPaofMIGweldingjoints.

简介：FlameheatingcombinedwithwatercoolingwasusedtostraightenA6N01aluminumalloyweldedjointandeffectofflameheatingpassonitsmicrostructureandmechanicalpropertieswasstudied.ResultsshowedthattheflameinducedtheprecipitationandgrowthoftheMg2SiphaseontheAlsubstrateforthethermalagingA6N01aluminumalloyweldedjoints,thusitledthedecreaseofmicro-hardnessandtensilestrengthoftheA6N01aluminumalloyweldedjointwiththeincreaseoftheheatingpass.However,thefatiguepropertyoftheflameheatedjointwasimprovedbecausetheMg2Siprecipitationhinderedtheinitiationandpropagationofthefatiguecrack.

简介：Inthispaper,Ni-basedalloycompositecoatingreinforcedbyTi(C,N)particleswasfabricatedonthemildsteelthroughlasercladdingtechnology.Themicrostructureoflasercladdinglayerwasanalyzedbymeansofopticalmicroscopy(OM),X-raydiffraction(XRD)andscanningelectronmicroscopy(SEM).ThewearresistancetestofthecoatingwasevaluatedusinganM-2000tester.TheresultsshowedthattheNi-basedcompositecoatinghadanabilityofrapidsolidificationtoformdendriticcrystalsmicrostructureconsistingofTi(C,N)particulatesuniformlydistributedinthematrix.ItwasfoundthatsomeTi(C,N)particlesaresimilartoberoundinshape,andtheothersareirregular.LasercladdinglayerreinforcedbyTi(C,N)particulateswasfoundtopossessgoodwearresistanceproperty.

简介：BondingofAl2O3tocuisperformeddirectlyusingTifoilattemperatureof1273K.Themicrostructureofthejointinterfaceisinuestigatedthroughscanningelectronmicroscope（SEM）,electron.probemicroanalysis（EPMA）andX-raydiffraction（XRD）.theeffectoftheinitialtifoilthicknessonthereactionlayerthicknessandthejointStrengthareinvestigated.

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简介：本文介绍了低温(-50℃)乙烯球罐制造和焊接技术,制定了球罐制造工艺流程和球壳板成形工艺,通过试验确定了焊接预热温度、层间温度和后热温度,并正确选择了焊接材料。制定了乙烯球罐的焊接工艺规范,并成功地完成了低温(-50℃)乙烯球罐的制造和焊接。

简介：ThispaperintroducesabrazingprocessbetweenAl_2O_3ceramicandInvaralloy.Al_2O_3canbebrazedwithInvareffectively.TheinterfacialstructureofAl_2O_3/Invarjointcanbeexpressedas:Invar/Ag(s,s)+Cu(s,s)+Fe_2Ti(zoneⅠ)/Ag(s,s)+Cu(s,s)+Fe_2Ti+NiTi+Cu_3Ti(zoneⅡ)/Ag(s,s)+Cu(s,s)+Cu_2Ti+Al(s,s)+TiC+TiO(zoneⅢ)/Al_2O_3.Themaximumshearstrengthof139MPawasmeasuredforas-brazedAl_2O_3/Invarjointbrazedat850℃for25minor900℃for15min.

简介：Anewhardfacingprocess,reactivebrazecoatingprocess(RBCC)wasstudied,and(TiC+Cr3C2)/FecompositecoatingswerepreparedbyRBCCusingcarbon,Cr3C2,iron,ferrochromiumandtitaniumpowderastherawmaterialsinvacuumbrazefurnace.TheresultsshowthatTiCisin-situsynthesizedinthecoatings.ThemethodsofintroducingCr3C2havegreateffectsonthedistributionofTiC.AddingCr3C2directlytotherawmaterialsforcoatings,fineTiCparticlesaggregateintodiscoidsparalleltothecoatingsurface,whereas,in-situsynthesizingCr3C2incoatings,theaggregationsofTiCarelumpish.Duringbrazecoating,Cr3C2particlesdirectlyaddeddissolveandprecipitatetobecomeneedle-shaped.Thecoatingshaveanevenandsmoothsurfaceandarecombinedwiththeirmildsteelsubstratesbyametallurgicalbonding.

简介：Themechanicalproperties,creepdamage,creeprupturestrengthandfeaturesofinterfacialfailuresofweldedjointsbetweenmartensite(SA213T91)andpearlitesteel(12Cr1MoV)havebeeninvestigatedbymeansofargontungstenpulsedarcwelding,hightemperatureacceleratedsimulation,creeprupture,mechanicalpropertytestsandscanningelectronicmicroscope(SEM).Theresearchresultsindicatethatthemechanicalpropertiesofovermatchedandmediummatchedjointdeteriorateobviously,andtheyaresusceptibletocreepdamageandfailureafteracceleratedsimulationoperation500h,intheconditionofpreheat250℃,andpostweldingheattreatment750℃×1h.However,themechanicalpropertiesofundermatchedjointarethebest,theinterfacialfailuretendencyofundermatchedweldedjointislessthanthoseofmediumandovermatchedweldedjoint.Therefore,itisreasonablethatlowalloymaterialTR31isusedasthefillermetalofweldbetweenSA213T91and12Cr1MoVsteel.

简介：TheHAZmicrostructureandperformanceofQuenchingandTemperingmodetemperbeadweldingandgeneralweldedjointswhichweremadeonSA508-3steelof60mmthicknesswerecomparedinthisarticle.Theresultshowsthattemperingsorbitewhichhasexcellentoverallperformancewasobtainedinbothmodes.ThemicrostructureofQuenchingandTemperingmodeweldedjointsgotmorefinegrain.Eventhoughthehardnessoftemperingbeadweldedjointsishigherthanthegeneralone,itstillmeetsthestandardswhichislowerthan350HV.TheimpactabsorbingenergyofeachdistrictoftemperingbeadweldedjointsHAZreached170J,whichisequaltogeneralone.

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简介：Fe3AlandCr18-Ni8steelwerebondedinvacuumandaninterfacewasformedbetweenFe3AlandCr18-Ni8steel.Stressdistributionatthediffusion-bondedinterfacewasresearchedbynumericalsimulationandfiniteelementmethod(FEM).TheresultsindicatedthatthepeakstressappearedattheinterfacenearCr18-Ni8steelside.Thisisthekeyfactortoinducecrackatthisposition.Withtheenhancementofheatingtemperature,thepeakstressatthebondedinterfaceincreases.Whenthetemperatureis1100℃,thepeakstressisupto65.9MPa,whichisbiggerthanthatat1000℃by9.4%.Inaddition,thepeakstressbecomesbiggerwiththeincreaseofthethicknessofbasemetalfrom1mmto8mm.Whilethethicknessismorethan8mm,thepeakstressvariesslightlywiththechangeofthethickness.

简介：ThedistributionsoftheaxialstressandshearstressinAl2O3-TiC/Q235diffusionbondedjointswerestudiedusingfiniteelementmethod(FEM).Theeffectofinterlayerthicknessontheaxialstressandshearstresswasalsoinvestigated.Theresultsindicatethatthegradientsoftheaxialstressandshearstressaregreatnearthejointedge.ThemaximalshearstressproducesattheinterfaceoftheAl2O3-TiCandTiinterlayer.WiththeincreaseofCuinterlayerthickness,themagnitudesoftheaxialstressandshearstressfirstdecreaseandthenincrease.Thedistributionoftheaxialstresschangesgreatlywithalittlechangeintheshearstress.TheshearfractureinitiatesattheinterfaceoftheAl2O3-TiC/TiinterlayerwithhighshearstressandthenpropagatestotheAl2O3-TiCside,whichisconsistentwiththestressFEMcalculatingresults.

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简介：本文采用真空钎焊工艺对1Cr18Ni9Ti不锈钢进行了焊接,焊后通过扫描电镜、电子探针扫描、XRD等分析测试手段对试样进行分析研究。研究结果表明:试样表面生成了碳化物,为TiC和Ti8C5;表面碳化物的生成过程是在真空高温环境下,Ti元素与环管中向外扩散的C发生固相扩散反应生成TiC,过量的Ti再与TiC反应生成Ti8C5。