学科分类
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40 个结果
  • 简介:本试验利用CMT-TWIN双丝焊接技术,在Q235基体上堆焊Φ1.2ER5356和Φ1.2ER50S-6,以获得致密、无裂纹孔洞等缺陷的Fe-Al堆焊层。堆焊层主要由柱状晶组成,内部析出了细小的弥散相,EDS表明堆焊层存在Fe3Al。硬度测试表明:熔合区硬度分布不均匀,硬度峰值达450HV,而焊缝中心区硬度大致在350-400HV之间,表明此区域可能含Fe3Al较多。

  • 标签: CMT—TWIN 柱状晶 FE3AL
  • 简介:ThemicrostructureandtensilepropertiesofSn-9Znsolderunderdifferentcoolingandagingconditionwerestudied.Duringsolidification,thedistributionofZn-richphasesandgrainsizeinthemicrostructureofSn-9Znsolderweredecidedbythecoolingrate.TheZn-richphaseinSn-9Znsolderunderfurnacecooling,aircoolingandwatercoolingmediawasseparatelyexistedascoarsendendriticandneedlelikeshape,fineneedlelikeshapeandveryfinerod-likeshape,respectively.Afteraging,thecoarsendendriticwasbrokenandthecoarsenneedlelikeZn-richphasewaspartlychangedintofinedistributionofZn-richphaseforSn-9Znsolderwithfurnacecooling,andtherod-likeZnphaseintheSn-9ZnsolderunderwatercoolingwaschangedtoconglomeratedZnwithneedleshape.DuringtensiletestingonSn-9Znsolder,tensilestrengthandductilityreachedthebestwithwatercooling,butdecreasedwithagingeffect.Meanwhile,theductilityofsolderwithaircoolingandthestrengthofsolderwithfurnacecoolingincreasedwithaging.Thefracturemodewasductileandwasindependentofcoolingmediaandagingeffect.Thesizeanddepthofdimplesdecreasedfromwater,furnacetoaircooling.Afteraging,numberandsizeofdimplesincreasedonthesolderwithfurnacecoolingandaircooling.ThechangeonthesizeofdimplesfortheSn-9Znsolderunderdifferentcoolingconditionandwithagingeffectwasaccordancetothetensileproperties.

  • 标签: Sn-9Z n COOLING RATE AGING MICROSTRUCTURE
  • 简介:Carbonnanotube(CNT)reinforcedaluminummetalmatrixcompositeswereweldedbyelectronbeamweldingandthemicrostructuresofweldedjointswereinvestigated.TheresultshowedthattheinterfacialreactionhappenedbetweentheCNTsandAlmatrix,whichresultedinproducingbrittleAl_4C_3compoundsinelectronbeamwelds.Theextentofinterfacialreactionvariesgraduallyinthedepthandwidthdirection.ThelengthofthereactantsAl_4C_3becameshortduotothetemperaturegradientinthemoltenpool.ThequantityandsizeofAl_4C_3compoundsincreasedwiththeincreaseofbeamcurrentandthedecreaseofweldingspeedinthemiddlezoneofweld.However,noneedle-likephaseAl_4C_3wasobservedinHAZ.

  • 标签: 电子束焊接 焊接接头 碳纳米管 显微组织 铝复合材料 电子束焊缝
  • 简介:BondingofAl2O3tocuisperformeddirectlyusingTifoilattemperatureof1273K.Themicrostructureofthejointinterfaceisinuestigatedthroughscanningelectronmicroscope(SEM),electron.probemicroanalysis(EPMA)andX-raydiffraction(XRD).theeffectoftheinitialtifoilthicknessonthereactionlayerthicknessandthejointStrengthareinvestigated.

  • 标签: ALUMINA active BRAZING INTERFACIAL reaction joint
  • 简介:ThefrictionandwearbehaviorofFe-Alintermetallicsbasedcoatingproducedbyhighvelocityarcsprayingtechniqueunderdryslidingatroomtemperaturewereinvestigatedusingaball-on-disctribotester.Theeffectofslidingspeedonfrictioncoefficientandwearofthecoatingwasstudied.Thewornsurfaceofthecoatingwasanalyzedbyscanningelectronmicroscope(SEM)toexploreslidingfrictionandwearmechanism.Theresultsshowthatthevariationsoffrictioncoefficientcanbedividedintothreedistinctstepsduringthetrail.Boththefrictioncoefficientandthewearofthecoatingincreasewithincreasedslidingspeedduetoacceleratedcrackpropagationrateandlamellarstructurewithpoorductilityofthecoating.Thecoatingsurfaceissubjectedtoalternatelytensilestressandcompressionstressduringslidingwearprocess,andthepredominantwearmechanismofthecoatingsappearstobebrittlefractureanddelamination.

  • 标签: Fe-Al涂层 高速电弧喷涂 滑动磨损 SEM HVOF SHS
  • 简介:我国是铝的第一生产大国,但是在上世纪80年代初,因铝导体生产工艺低下严重影响了铝导体的使用。主要制约铝导体推广和使用因素是达不到国际公认的61%IACS导电率水平,以及与导电率相矛盾的断裂强度与伸长率,这就严重地制约了铝导体的使用。随着科学技术的不断发展,铝导体加工工艺的不断进步,人们想出了可在铝的熔炼过程中加入一些其他元素,来弥补铝导体性能的不足,发展到今天就形成了铝合金导体。从2005年开始,铝合金导体在电缆中的使用逐步发展起来,由于铝合金导体除了在导电率上与铜存在差距,在导体压蠕变、柔韧性、抗腐蚀以及电缆敷设方面都优于铜导体电缆,同时,在导电率上也可以通过扩大导体截面来弥补载流量的缺陷,从而人们也慢慢开始使用铝合金材料作为电缆导体。

  • 标签: 铝合金材料 电线电缆 导电率 载流量 熔炼过程 加工工艺
  • 简介:Theelectronbeamwelding-brazingbeingusedtojoin5A06AlalloytoTC4Tialloydecreasestheformationofbrittleintermetalliccompound.Experimentswerecarriedouttostudytheinfluenceofelectronbeamweldingparametersonthetensilestrengthofwelds,basedonanorthogonaltestandanalysismethod.Theweldingparametersincludebeamcurrent,weldingspeed,scanningfigure,scanningfrequency,figuresize,beamoffsetandfocuscurrent.Theoptimumparametersfor3mm5A06Alalloyand2mmTC4alloywereasfollows:accelerationvoltagewas60kV,beamcurrentwas11mA,weldingspeedwas600mm/min,focuscurrentwas0mA,scanfigurewasO,scanningfrequencywas1000Hzandbeamoffsetwas0.5mm.Theresultsshowthatthejointswerewithgoodappearanceandqualityweldedbytheoptimumparameters.ThesuccessfuljointscouldbegainedandthemaximumtensilestrengthofAl/Tidissimilaralloyjointscouldbeupto222.61MPausingelectronbeamwelding-brazing.

  • 标签: 5A06铝合金 TC4钛合金 电子束钎焊 接头性能 焊接参数 激光电流
  • 简介:ThispaperintroducesabrazingprocessbetweenAl_2O_3ceramicandInvaralloy.Al_2O_3canbebrazedwithInvareffectively.TheinterfacialstructureofAl_2O_3/Invarjointcanbeexpressedas:Invar/Ag(s,s)+Cu(s,s)+Fe_2Ti(zoneⅠ)/Ag(s,s)+Cu(s,s)+Fe_2Ti+NiTi+Cu_3Ti(zoneⅡ)/Ag(s,s)+Cu(s,s)+Cu_2Ti+Al(s,s)+TiC+TiO(zoneⅢ)/Al_2O_3.Themaximumshearstrengthof139MPawasmeasuredforas-brazedAl_2O_3/Invarjointbrazedat850℃for25minor900℃for15min.

  • 标签: AL2O3陶瓷 钎焊接头 界面结构 力学性能 因瓦合金 剪切强度
  • 简介:Forthedevelopmentofalow-melting-pointfillermetalforbrazingaluminumalloys,aseriesofAl-Si-Cu-(Ni,Sn,Zn)fillermetalshavebeenstudied.Throughdifferentialthermalanalysis(DTA),themeltingtemperaturesofsuchAl-Si-Cu-(Ni,Sn,Zn)fillermetalsweredetermined.Theresultsshowthattheadditionof3wt.%-5wt.%SnintotheAl-6Si-15Cufillermetalcausesitssolidustemperaturetodecreasebyabout12℃.ThefillermetalwiththecompositionAl-6Si-l5Cu-2Niisproposed,whichpossessesameltingtemperaturerangeof512℃to520℃andamicrostructarethatincludesanAl-Cueutecticphases,Al-Si-Cueutecticphases,siliconparticlesandCu_2Al,AlNi_3,Al_7Cu_4NiandAl_3Ni_2intermetalliccompounds.Anadditionof5wt.%-7wt.%ZnintosuchAl-Si-Cufillermetalscausetheirsolidustemperaturestodropfurthertoavaluelowerthan498℃.MetallographicobservationsindicatethattheadditionofZnintotheAl-Si-CufillermetalinhibitstheformationoftheAl-Si,Al-CuandAl-Si-Cueutecticphases.TheremainingphasesareaAl_2Cuintermetalliecompound,anα-Alsolidsolutionandsiliconparticles.

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  • 简介:Themicrostructureandmechanicalpropertiesofsteel/Alstructurematerialproducedbyadditivemanufacturing(AM)wasinvestigatedinthisworkbasedonthecoldmetaltransferwelding.Theresultsshowthatthemicrostructuregraduallychangedfromthesteelsidetothealuminumside.Themicrostructureinthesteellayerconsistedofvermiformlike8ferriteandaustenitestructure,whileinthealuminumlayerthemicrostructurewasconstitutedbyα-AlgrainsandtypicalreticulatedistributiveAl-Sieutecticstructure.Besides,a7μmthicknessNi-Alintermetalliccompoundlayerwasemergedattheinterfaceofnickelandaluminumlayer.Themaximumroom-temperaturetensilestrengthoftheSteel-Alstructurematerialswasfoundtobe54MPa,therupturemorphologyshowedabrittlefracturecharacteristic.

  • 标签: 显微组织 结构材料 力学性能 添加剂 铝层 镍铝
  • 简介:TheAl-alloyarc-weldingshapingsystembasedonarc-weldingrobotisestablished,andtheAl-alloyshapingmanufactureisrealizedwiththeDC(directcurrent)gasmetalarcwelding(GMAW).TheresearchindicatesthatthemetaltransfertypeofDCGMAW,heatinputandtheinitialtemperatureoftheworkpiecegreatlyaffecttheAl-alloyshapingbasedonarcweldingrobot.Onthepenetration,theweldwidthandthereinforcement,theinfluenceofweldingparametersisanalyzedbygeneralizedregressionneuralnetwork(GRNN)fitting.

  • 标签: 焊接法 铝合金 机器人 焊接工艺
  • 简介:中航工业北京赛福斯特技术有限公司(中国搅拌摩擦焊中心)在传统低熔点合金(铝合金、镁合金、铜合金等)搅拌摩擦焊接技术研究的基础上,不断拓展搅拌摩擦焊在更多材料领域的应用研究,为满足航空航天等工业领域的特殊需求,目前逐步向高熔点合金材料展开探索研究。钛合金作为航空轻质高强度金属,在未来新型飞机制造中具有巨大的潜力,

  • 标签: 北京赛福斯特技术有限公司 中国搅拌摩擦焊中心 高熔点合金 钛合金 工业领域 航空航天